COOL-FIT ABS Plus piping supplies and returns chilled water to fermentation tanks. [Left
center, above tanks] Manual COOL-FIT ABS 546 ball valves can isolate supply and return to
individual tank aisles.
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appropriate energy savings calculations
and represent them to PG&E’s technical
reviewers in order to take advantage of
this type of energy efficiency incentive.
Wineries can start the customized incentive
process at no-cost by consulting with
their PG&E field representative,whowill
explain the resource options available for
improving energy efficiency, or by calling
the PG&EAgricultural Customer Service
Center at 1-877-311-FARM
(1-877-311-3276).
PG&E customers and WIES program
participants can take advantage of prescriptive
rebates from the Ag/ Food
Processing Rebate Catalog including:
- Wine tank insulation (rebates
increased in October 2009 to $2.25/square
foot for indoor tanks, $3/square foot for
outdoor tanks-Coastal, and $3.75/square
foot for outdoor tanks-Central Valley);
- Strip curtains for walk-in boxes
($3/square foot);
- Pipe insulation for boiler systems (up
to $4/linear foot);
- Replacement of HID or incandescent
fixtures with fluorescent fixtures (up to
$125/fixture);
- Replace T12 fixtureswith T5 or T8 (up
to $7.50/lamp);
- Occupancy sensors (up to $44/sensor);
- Efficient evaporator fan motor
($20/motor);
- Evaporator fan controller for walk-in
coolers ($75/controller);
- Steam or water process boiler
($2/MBtuh);
- Insulation for bare suction lines
($1/linear foot).
Retrofit projects that qualify for PG&E
customized incentives include:
- Replacing old chillerswith energy efficient
models that include motor controls
to automatically ramp up and down
based on refrigeration need;
- Installing variable frequency drives on
glycol pumps and condenser fans;
- Installing controls to cycle evaporator
fans;
- Installing controls for floating head
pressure and suction pressure;
- Installing energy-efficientmotors;
- Replacing air cooled condensers with
evaporatively cooled condensers;
- Efficient aerators for wastewater
ponds;
- Dissolved oxygen sensors for wastewater
ponds;
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Jordan Winery on the two doors replaced
in 2009 of $2,117, and the estimated reduction
in energy consumption by the winery
is 15,330 kWh per year.
Spence and his team also made small
efficiency upgrades, such as LED lighting
in offices and a new energy-efficient
refrigerator in the winery’s kitchen.
Restrooms were retrofit with more efficient
fluorescent lighting and motion-sensor
faucets in 2009.
Utility rebates for
refrigeration systems
Jim Chaaban, senior account manager
for wineries with the PG&E Service and
Sales Division, has credited the winery
with incentives on new,more energy-efficient
equipment installations. Since 2007,
PG&E reports Jordan Winery’s participation
in incentive programs has earned
$46,485 in rebates, saved 340,988 kWh,
and reduced energy demand by 31 KW
annually.
Pilek explains that retrofit rebates fall
into two categories, prescriptive rebates
and customized incentives. “Rebates are
simple — where enough field data has
been collected over time for a certain type
of energy efficiency project, a generic
energy savings can be assigned and a
standard cash
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amount is provided,” he
says. “A catalog listing the rebates available
is on the PG&E website and includes
many types of projects.
“Customized incentives are more complex,
as each winery’s potential energy
reduction varies based on its equipment
and operating conditions. Where catalog
rebates are too narrowly defined or do
not address thewinery or vineyard’s specific
energy savings opportunities, a customized
incentive can be calculated based
on the specific equipment in use, hours of
operation, and other factors. Most wineries
are not aware of this path, and assume
if it is not in the catalog, no rebate is
available.”
The customized incentive option
involves pre-project discussions with
PG&E or PG&E partners on the energy saving
options available, documenting
before and after conditions, development
and review of energy savings calculations,
and in many cases, field measurements.
With careful management, customized
incentives give wineries access to
a broader variety of energy efficiency projects
that are eligible for rebates.
Typically a winery would need to hire
an engineering firm to help develop the
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