- Environmental benefits include
reduced carbon emissions, reduced
reliance on fossil fuels, and the
marketing value of going “green”
with solar thermal;
- System cost ROI/payback
can be as little as five years for
many wineries (this varies widely
depending on the size of the system
and hot water usage).
“Wineries use a lot of energy on
the way to making that perfect wine,”
says Rob Smits of Citizen Green
Solutions (Santa Rosa, CA), who
installed the system at Kunde Family
Estate. “They love solar energy savings,
and how it fits their plan of
long-term sustainability while giving
them a competitive edge. Being a
‘green winery’ has a proven record of
appealing to consumers who prefer
to purchase beverages from environmentally
responsible businesses.
“Fortunately, most wineries and
breweries have warehouses with
large, unshaded roofs, which are
ideal for a solar PV or solar thermal
installation. Solar thermal systems
make good sense for wineries and
breweries, which spend a tremendous
amount on fuels to heat water for
cleaning and sterilization.”
Financial incentives available as of
Fall 2010 for solar thermal installations
at wineries are:
- Cash rebates from California
utility companies such as Pacific
Gas & Electric (PG&E);
- MACRS (federal accelerated
depreciation tax benefit);
- Federal investment tax credit of
up to 30% of system cost;
- Some county-by-county programs
and incentives, such as the
Sonoma County Energy Efficiency
Program (SCEIP).
Nick Stimmel, PG&E program
administrator for the California Solar
Initiative (CSI) thermal program,
notes the residential solar thermal
program was launched in May 2010,
and the commercial solar thermal
systems program in Fall 2010.
“The commercial solar thermal
rebates are retroactive to all projects
final (signed off by the local jurisdiction)
after July 15, 2009, meeting the
program requirements,” Stimmel
reports. “We are developing a calculator
for this rebate. The system
installer will input data for the system
to be installed at a winery,
and the calculator will generate an
estimated
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energy savings and rebate
amount to file with the utility.”
Large solar thermal projects (larger
than 250 kW thermal) will participate
in a 70/30 “true-up” payment
plan. Predicting system performance
using the calculator, PG&E will pay
70% up front on that performance
calculation. Then performance of the
solar thermal system during its first
year of operation will be metered,
and the remaining incentive will be
paid based on the “true-up” calculation.
Basing part of the rebate on real
performance of the system could
mean larger rebates for a winery if
the system performs well. Systems
smaller than 250kW will receive a
100% rebate upon installation.
Handbooks for solar thermal
installers, and rebate information
for wineries, are available at
www.pge.com/csithermal/.
Kunde Family Estate
Citizen Green Solutions installed a
solar thermal system at Kunde Family
Estate in early 2010. System output is
estimated at 6 million BTUs per year,
cutting the winery’s average annual
natural gas bill in half. The life of the
system is estimated at 30 years, which
will save Kunde about $95,000 in
natural gas costs over that period.
“Our solar thermal system is used to
heat water, which we then use directly
in wine processing,” says assistant
winemaker Russ Fish. “This is the same
type of system installed in many new
homes to generate domestic hot water,
and was very simple to install. Each
of the 50 collectors we have should be
able to heat 50 gallons of water by 50°F
on a warm, sunny day.”
Kunde’s solar thermal system has:
- 50 flat-plate solar thermal
collectors on the south-facing winery
building roof (1,000 square feet
of collector surface area);
- Insulated copper piping containing
glycol;
- One 1,040-gallon storage tank;
- Two recirculation pumps (one
for glycol, one for water);
- A 120-gallon drain-back tank
to collect glycol from the collectors
and pipes, to prevent overheating
or freezing. When the storage tank
reaches 200°F, the system shuts
down automatically, and the glycol
flows to the drain-back tank;
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- A small electronic controller to
control system functions, including
temperature set-points, temperature
display panels, heat exchanger, and
storage tank.
Heat exchanger (top of photo) at Kunde
accepts heated glycol from the rooftop
solar thermal array and sends the heat to
the hot water loop in the winery. When
the hot water in the system reaches 200°F
or the winery is not using the hot water in
the system, the glycol drains from collector
pipes to a 120-gallon drain-back tank
(bottom of photo) to prevent freezing or
overheating.
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